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Factory Direct · Xiaoshan, China

PVC Foam Board
Manufacturer

JINYOU New Material is a leading PVC foam board manufacturer and supplier in Xiaoshan, Hangzhou, China — producing expanded PVC sheet (Forex board equivalent / Celuka board) since 2000. Lightweight, fully waterproof, and zero-formaldehyde. Free foam and Celuka grades in thicknesses 1–25mm, sheet sizes 1220×2440mm and 2050×3050mm. Factory-direct export to advertising, construction, furniture, and marine industries in 50+ countries.

50+
Countries
1–25mm
Thickness
1000m²
Min. Order
ISO 9001
Certified
PVC Foam Board Manufacturer China — JINYOU New Material Factory Xiaoshan Hangzhou
Types: Free Foam Hard Surface (Celuka) Color Board Fire Retardant Forex Board
Product Range

Complete Range of PVC Foam Board

From lightweight free foam grades for advertising to co-extruded hard surface boards for furniture and marine — manufactured to consistent density and surface quality across all thicknesses.

Free Foam PVC Board Manufacturer China

Free Foam PVC Board

Lightweight and rigid, density 0.4–0.6 g/cm³. Ideal for advertising displays, signage, and point-of-sale. Easy to cut, route, and print. Surface accepts solvent and UV inks directly without pre-treatment.

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Hard Surface Celuka PVC Foam Board Manufacturer China

Hard Surface PVC Foam Board

Co-extruded hard skin (Celuka process) over foam core. Superior surface hardness and screw-holding capacity. Used in furniture, bathroom cabinets, and marine applications. Moisture-proof and termite-resistant.

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Color PVC Foam Board Manufacturer China

Color PVC Foam Board

Available in white, black, grey, beige, and 20+ custom colors throughout the full thickness. No painting needed. Used for interior cladding, display systems, and clean-room wall panels. OEM colors from 500 sheets.

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Fire Retardant PVC Foam Board B1 B2 Manufacturer China

Fire Retardant PVC Foam Board

B1 and B2 fire-rated grades certified to EN 13501-1 European fire classification. Used in public buildings, transport, healthcare, and any project with fire safety compliance requirements. Passes horizontal flame spread and smoke tests.

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Forex Board PVC Foam Sheet Manufacturer China Alternative

Forex Board (Generic Equivalent)

Forex® is a registered brand name for expanded PVC foam board. JINYOU manufactures the same material — Forex board specifications at 20–35% lower cost sourced direct from the Chinese factory. Full technical equivalence, verifiable with SGS/Intertek testing.

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All Types: Free Foam Hard Surface Color Through Glossy Matte Anti-UV Fire Retardant Co-extruded Cut-to-Size
Technical Data

PVC Foam Board Specifications

Standard factory specifications. All dimensions and densities are customizable — contact us with your exact requirements.

Dimensions & Format

Thickness1 / 2 / 3 / 5 / 8 / 10 / 12 / 15 / 18 / 20 / 25 mm
Sheet Size1220×2440mm / 2050×3050mm (standard)
Custom SizeCut-to-size available on request
ColorsWhite, Black, Grey, Beige + 20 custom colors
SurfaceSmooth glossy / Matte

Physical Properties

Density0.40–0.80 g/cm³
Tensile Strength≥18 MPa
Flexural Modulus≥900 MPa
Water Absorption<0.5%
Thermal Expansion7×10⁻⁵/°C

Processing & Fabrication

CuttingCircular saw, jigsaw, CNC router
PrintingCompatible with solvent, UV, eco-solvent inks
BondingSolvent cement, contact adhesive, screws
Thermoforming65–85°C (free foam grades)
MachiningDrillable, milable, routeable

Certifications

Chemical SafetyREACH, RoHS compliant
Quality SystemISO 9001:2015
Flame RetardancyB1 / B2 grade available
FormaldehydeZero formaldehyde emission
Custom TestingSGS / Intertek on request
Complete Guide

What Is PVC Foam Board?

A complete guide to expanded PVC foam sheet — how it is made, key properties, common brand names, and how to choose the right grade for your project.

Definition & How It Is Made

PVC foam board — also known as expanded PVC sheet, foam PVC board, or rigid PVC foam — is a lightweight structural panel made from polyvinyl chloride with a closed-cell foam core. During manufacturing, a chemical foaming agent is compounded into the PVC resin. As the material is extruded, controlled expansion creates millions of fine, uniform gas cells throughout the sheet. The result is a rigid, smooth-surfaced board that is significantly lighter than solid PVC while retaining excellent mechanical and chemical performance. Well-known trade names such as Forex (3A Composites), Sintra (Vycom), Komatex (Kommerling), Celtec (Vycom), and Palight (Palram) are all proprietary names for this same material — sold at European brand premiums. JINYOU manufactures a fully equivalent product in China at factory-direct pricing.

Two Manufacturing Processes

Free Foam (Extrusion) Grade

PVC melt extruded with foaming agent produces a uniform cell structure throughout the entire board. Density 0.40–0.55 g/cm³. Slightly softer surface. Best for advertising displays, large-format printing substrates, signage, and exhibition panels where light weight and printability matter most.

Celuka (Co-extrusion) Grade

A dense, solid PVC skin is co-extruded simultaneously over the foam core. Produces harder surface, superior screw-holding, and scratch resistance. Density 0.60–0.80 g/cm³. Preferred for furniture panels, bathroom cabinetry, marine interiors, and any application demanding a durable finished surface.

Key Properties of Expanded PVC Foam Board

Buyer's Guide

PVC Foam Board Thickness Guide

Choosing the right thickness depends on your application, required rigidity, and whether the board will be load-bearing. Use this guide to select the correct foam PVC sheet grade.

Thickness Approx. Weight Typical Applications Notes
1–2 mm0.5–0.9 kg/m²Light display overlays, backing sheets, flexible panelsFlexible; more foam sheet than rigid board
3 mm1.3–1.8 kg/m²Indoor signage, POS displays, printed panelsMost popular thickness in advertising industry
5 mm2.0–3.0 kg/m²Outdoor signage, exhibition panels, interior claddingGood balance of rigidity and low weight
8–10 mm3.5–5.5 kg/m²Furniture panels, ceiling tiles, partition wallsExcellent rigidity for interior fit-out projects
12–15 mm5.0–8.0 kg/m²Cabinet doors, bathroom vanities, marine interior panelsRecommended where moisture resistance is critical
18–25 mm7.5–13.5 kg/m²Structural shelving, workshop surfaces, industrial useHighest rigidity; machined like solid PVC

* Weight based on standard free foam grade density (0.55 g/cm³). Celuka (co-extruded) grades are approximately 15–25% heavier.

Why JINYOU

Why Source PVC Foam Board
From JINYOU?

Established in Xiaoshan, Hangzhou — China's polymer manufacturing heartland — JINYOU combines factory-direct pricing, full thickness range, and responsive export service for buyers in 50+ countries.

🏭

Factory Direct Pricing

No middlemen. Buy directly from the manufacturer and save 20–35% vs. distributor prices. Transparent FOB, CIF, and DDP quotations available.

📏

Full Thickness Range

1mm to 25mm in one factory. Consistent density and surface quality across all thicknesses. No sourcing from multiple suppliers.

💧

Waterproof & Durable

Zero water absorption. Resistant to moisture, mold, insects, and most chemicals. Suitable for outdoor, marine, and wet-area applications.

🌍

50+ Countries Served

Active exports to Middle East, Europe, Southeast Asia, Australia and Americas. Familiar with all import documentation and shipping terms.

✂️

Cut-to-Size Service

Custom sheet sizes cut to your exact dimensions. Reduces waste and handling on your production line. Pricing on request.

🤝

OEM & Custom Colors

Color-through custom colors from 500 sheets. Private label packaging available. Trusted by display and construction brands worldwide.

Applications

Where Is PVC Foam Board Used?

JINYOU PVC foam board is specified by advertising companies, construction contractors, furniture manufacturers, and exhibition builders worldwide.

🪧

Advertising & Signage

Outdoor and indoor signs, billboards, display boards, and point-of-sale materials.

🏗️

Construction

Interior wall cladding, ceiling panels, partition walls, and clean-room panels.

🪑

Furniture

Bathroom vanity units, outdoor furniture, RV interior panels, and marine cabinetry.

🖼️

Exhibition Displays

Trade show booths, exhibition stands, retail display systems, and museum panels.

🏫

Education & Offices

Whiteboards, notice boards, desk dividers, and school furniture panels.

🚢

Marine & Outdoor

Boat interior lining, outdoor shelters, and garden furniture requiring full weatherproof performance.

🖨️

Digital Printing Substrates

Direct-print substrates for large-format printing on UV and eco-solvent printers.

📦

Protective Packaging

Rigid foam sheets for product protection, tool cases, and custom foam-lined packaging.

Material Comparison

PVC Foam Board vs Other Materials

How does expanded PVC foam sheet compare to MDF, plywood, and aluminum composite panel? A direct comparison across the criteria that matter most to buyers.

Property PVC Foam Board MDF Plywood Aluminium Composite
Weight (10 mm)~5 kg/m²~8.5 kg/m²~7 kg/m²~5 kg/m²
WaterproofExcellent (<0.5%)Poor (swells)MediumGood
FormaldehydeZeroContainsContainsNone
Direct PrintableYes — no primerNeeds primerNeeds primerYes
Outdoor UseYesNoLimitedYes
CNC RoutingExcellentGoodGoodDifficult
Fire Retardant GradeB1/B2 availableLimitedLimitedAvailable
Price (relative)Low–MediumLowMediumHigh
FAQ

Frequently Asked Questions
About PVC Foam Board

What thickness of PVC foam board does JINYOU manufacture?

We manufacture PVC foam board from 1mm to 25mm. Common stock thicknesses include 3, 5, 8, 10, 15, and 20mm. Custom thicknesses are available for large orders.

What is the MOQ for PVC foam board?

Standard MOQ is 1,000 m² per color/thickness. Smaller trial orders are accepted from 200 m². Custom colors have a MOQ of 2,000 m².

What sheet sizes are available?

Standard sizes are 1220×2440mm (4×8 ft) and 2050×3050mm. Custom cut-to-size is available. Contact us for pricing on non-standard dimensions.

Is PVC foam board waterproof?

Yes. Water absorption is less than 0.5%. Suitable for bathrooms, outdoor signage, and marine applications where moisture resistance is essential.

Can PVC foam board be printed on directly?

Yes. Free foam grades accept solvent, UV, and eco-solvent inks without pre-treatment. The surface is ideal for large-format digital printing applications.

What is the lead time and shipping?

Stock items ship within 5–7 business days. Custom orders take 15–25 days production time. Sea freight from Ningbo to Middle East approximately 20 days; to Europe approximately 30 days.

What is the difference between free foam PVC board and Celuka PVC board?

Free foam (extruded) PVC board has a uniform cell structure throughout with a softer surface, density 0.40–0.55 g/cm³, and is ideal for advertising, signage, and digital printing. Celuka board (co-extruded PVC foam board) has a hard, dense PVC skin over a foam core, density 0.60–0.80 g/cm³, with a harder, more scratch-resistant surface. Celuka is preferred for furniture panels, cabinetry, and marine interiors where surface durability is critical.

How does JINYOU PVC foam board compare to Forex, Sintra, and Komatex?

Forex, Sintra, and Komatex are proprietary brand names for expanded PVC foam board from European manufacturers — sold at significant brand premiums. JINYOU manufactures equivalent free foam and Celuka grades in China with comparable density, closed-cell structure, and surface quality. We supply certified test reports for direct comparison and offer free samples so buyers can verify quality before placing orders.

What is the price of PVC foam board per sheet?

FOB Ningbo pricing for standard white 3mm free foam grade (1220×2440mm) starts from approximately USD 2.50–4.50 per sheet in container quantities, depending on density specification and order volume. 5mm boards and Celuka grades carry a 20–40% premium. Custom colors add approximately 10–15%. Contact us with your exact specifications for a formal FOB/CIF quotation.

How do you cut PVC foam board cleanly?

For best results: use a circular saw or table saw with a fine-tooth carbide blade (60+ teeth) at moderate feed speed. For thin boards (3–5mm), a utility knife with a steel rule scores cleanly. CNC routers with upcut or compression spiral bits produce the cleanest edges for complex shapes. Avoid high-heat cutting methods that can cause melting. Always cut with the smooth face upward to minimize surface chipping.

Is PVC foam board suitable for outdoor and marine applications?

Yes. Standard PVC foam board has excellent UV stability for most outdoor signage and cladding. For prolonged high-UV exposure (tropical or desert climates), specify our Anti-UV grade which includes additional UV stabilizers. For marine and salt-air environments, Celuka grade is recommended for its denser, more impermeable surface. Water absorption is less than 0.5% — the board will not rot, warp, or corrode in wet conditions.

What certifications does JINYOU PVC foam board carry?

Our PVC foam board is produced under ISO 9001:2015 quality management. Products comply with REACH and RoHS directives. Zero formaldehyde emission is verified by third-party laboratory testing. Fire retardant grades meeting B1 and B2 fire classifications are available with supporting certificates. SGS, Intertek, or BV testing can be arranged on request to meet specific market import requirements.

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